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shaft seal of slurry pump packing seal, expeller seal mechanical seal
shaft seal of slurry pump packing seal, expeller seal mechanical seal

Shaft Seal of Slurry Pump

As pressure gap exists between fluid inside the pump and air outside the pump, fluid may leak along the clearance between shaft and pump shell, thus, a seal device is needed, i.e. shaft seal. The shaft seal is one of the most important mechanical elements in any centrifugal slurry pump and the correct type of seal must be carefully selected to suit each individual pump system. The three most commonly used seal types are as follows: Packing Seal, Expeller Seal, Mechanical Seal.

Overview

Packing seal is a common kind of shaft seal, which feeds shaft seal water (as pressure water) into the packing to avoid slurries in the pump from leaking. As the multi-stage slurry pump in series could not apply expeller seal, packing seal is a better way. Packing seal can be classified into Full Flow Packing Seal and Low Flow Packing Seal.

FEATURES:

  1. Simple structure, easy maintenance, low price;
  2. High reliability, suitable for all running conditions;
  3. External shaft seal water is needed;
  4. Shaft sleeve made of chromium alloy or ceramics;
  5. With the effect of water pressure, leakage of high-pressure slurries in the pump is prevented;
  6. Be Isolated from air to ensure normal operation of slurry pump.

Packing seal needs shaft seal water, and enough water pressure and flow. Pressure of shaft seal water should be outlet pressure of the pump plus 35kpa. The water flow is determined by the type of bearing assembly and bracket.

Table 1 Seal Water flow of Packing Shaft Seal

Bracket type NA NB NC HC ND HD NE HR NF HF G, HS HST, HT HG HTU HU
Water flow (m3/h) 0.54 0.9 1.26 1.98 2.7 4.32 5.76 7.56 7.56

Expeller seal is an impeller force of reversed centrifugal force, preventing slurry leakage. Expeller seal can be used on the single-stage pump when the positive pressure of pump inlet is no more than 10% of pump outlet pressure or on the first-stage pump in the pump series. Expeller seal consists of an expeller, an expelling vane, a fixed guide vane and a stop seal device. Expeller is a small centrifugal pump impeller that only operates while the pump is rotating and has no seal effect when the pump is stationary. The expeller acts as a turbine to reduce the pressure of the slurry attempting to escape around the back of the impeller. Expelling vane is used to reduce the pressure of pump chamber attempting to prevent particles from passing into the seal device, while the fixed guide vane is to eliminate rotation of liquid. As the expeller only works when the pump is running, a stop seal device is essential to avoid liquid leakage when pump is stationary.

FEATURES

  1. Easy maintenance;
  2. No external shaft seal water, no dilution of slurries;
  3. No leakage during pump operation, no mechanical wear, long lifetime;
  4. Suitable for all strict medium conditions;
  5. Only used for low-pressure seal, pump head is below 50m.

*Note: the standard seal structure applied in ZGB and ZJ series slurry pumps is a changed kind of expeller seal, which is called combined expeller and packing seal. It is actually a mixed seal structure of expeller seal and low flow packing seal.

Mechanical seals are not widely used in slurry applications but their uses in special circumstances are increasing. The mechanical seal consists of a stationary and a rotating face pressed together under mechanical and hydraulic pressure to prevent leakage. Mechanical is classified into Single-face Mechanic Seal and Double-face Mechanic Seal. The use of mechanical seals in slurry applications requires extreme care and attention due to the limited reliability. Seal costs are relatively high and require substantial justification to warrant their use.

FEATURES

  1. Specially designed for transferring slurry, no leakage;
  2. Easy installation, no need to adjust;
  3. Open seal chamber, avoiding deposition;
  4. Several kinds of flushing methods;
  5. High cost, difficult maintenance.
PS Packing Seal
FPS Full Flow Packing Seal (normally used)
LPS Low Flow Packing Seal
ES Expeller Seal
HS Hi Seal
MS Mechanical Seal
SMS Single-face Mechanic Seal
DMS Double-face Mechanic Seal

    Case

  • Mongolia slurry pump

    Naipu slurry pump 550 used in CNGG Inner Mongolia Mining Co., Ltd

  • cyclone feed pump

    3 sets of Naipu cyclone feed pumps used in Yinchun Luming Mining plants.

  • 450 slurry pumps

    Naipu 450 slurry pumps were used in primary mill classifying plants in Tongguan Mining.

  • gold mine slurry pump

    Naipu supply 16 sets of 450 slurry pump for KSO and SABC circuit mill.

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