With the rapid development of the global economy and society, the consumption of metal mineral resources has become a key element in supporting industrial operations. In particular, the future growth of the new energy sector has led to a substantial surge in the demand for non-ferrous metals like copper and lithium. Against this backdrop, the mining industry continues to expand, creating a stable market demand for the manufacturing of mineral processing equipment and spare parts. As a professional manufacturer, Naipu is committed to building an intelligent and modern factory to drive technological innovation in the mineral processing equipment industry.

Overview of Naipu Modern Factory

1. Geographical Location and Scale

At Naipu, we carry out a global strategic layout, successfully setting up a production and service network that covers Asia, Africa, Europe, and South America. At present, the Zambia Plant, Mongolia factory, Xi Zang Factory, and Jiangxi Modern Factory have been completed and are in operation; the Peru Base and Chile Plant are currently under construction.

2. Modern Facilities

Our modern factory is outfitted with high-tech production machinery, including 8,000-ton flat vulcanizers, 4,000-ton injection vulcanizers, and large gantry machining centers, ensuring high-strength and high-precision manufacturing capabilities.

Additionally, our factory features a complete set of industry-leading testing equipment from Taiwan GOTECH, enabling comprehensive performance evaluations.

Research and Innovation of Naipu Modern Factory

1. R&D Team

Our R&D team is formed by experts in a wide range of fields, with materials science, mechanical engineering, mining engineering, and automation control. These experts possess extensive professional backgrounds and rich industry experience, enabling them to propose innovative solutions to complex technical challenges.

Additionally, Naipu has established a postdoctoral research workstation and maintains long-term cooperative relationships with several renowned universities and research institutions. Through in-depth cooperation between industry, academia, and research, Naipu stays closely aligned with the latest industry technological trends, rapidly transforming cutting-edge research findings into actual productivity. 

2. R&D Equipment

At Naipu modern factory, our testing machine, with a diameter of 10.37 meters, is capable of a 1:1 simulation of mining conditions. It can realistically reproduce the various complex environments found at mining sites. Consequently, we can monitor in real-time the temperature, stress, wear, and other parameter changes of key components, gaining insights into the operational status and stress stituations of the mill liners during actual production. This ensures the reliability of our products in practical applications.

3. R&D Technology 

Within our modern factory, we utilize advanced technology to conduct structural design, analysis, and optimization before actual manufacturing.

UG Modeling: It enables full 3D structural design, providing precise visualization of complex structures and rapid iteration for design improvements. This approach decreases the demand for physical prototypes, accelerating the development cycle and reducing costs.

Discrete Element Simulation Software (Rocky): It can simulate the movement states of materials and media in the mill movement, judge the rationality of the liner structure design through various performances (like parameters, energy spectrum, and other data), and predict liner wear.

MillTraj Trajectory Simulation Software: It can predict the movement trajectory and impact point of grinding media in the mill based on different liner thicknesses, angles, and filling rates, shortening the product development cycle and improving equipment performance.

High-power Space Scanner: The high-power space scanner can quickly and high-resolution scan the internal space of the mill, accurately capture the wear patterns of different components, and provide detailed wear rate and thickness change data. These data can be used to predict product life, optimize maintenance plans, and decline unplanned downtime.

Master Cloud: Our Master Cloud integrates selection calculation software, project experience databases, and online wear monitoring systems. It provides engineers with real-time access to critical product data, enabling rapid decision-making and proactive maintenance. Moreover, this platform also supports product design, performance tracking, and predictive maintenance, leveraging big data analytics for continuous improvement. With mobile and web-based interfaces, engineers can monitor equipment status, optimize designs, and forecast maintenance needs from anywhere.

4.Innovation Achievements

Breakthrough Products: We have independently developed several products that fill domestic and international gaps, such as the 750NZJ slurry pump and the NX838 hydrocyclone.

Unique Rubber Compounding and Processes: Our unique rubber compounding and processes extend the service life of products compared to traditional metal materials.

Quality Control System and Certification of Naipu Modern Factory

To maintain consistent quality and operational excellence, we implement a comprehensive Quality Control System that conforms to international standards in our smart plant.

lAdvanced Quality Management: We establish a robust ISO 9001-accredited quality management framework, verifying that every product meets international quality benchmarks.

Occupational Health and Safety: Our modern factory complies with the ISO 45001 standard. The stringent safety measures, ongoing risk evaluations, and ongoing staff training programs showcase our commitment to safeguarding employee safety and health.

Environmental Responsibility: Our operations are certified under the ISO 14001 environmental management system. We adopted a series of energy-saving technologies and practices to minimize our carbon footprint. Meanwhile, our Eco-factory emphasizes waste reduction and recycling programs, further enhancing our commitment to environmental responsibility.

Production Process Upgrades of Naipu Modern Factory

To enhance our manufacturing capabilities and support the rapidly growing demand for advanced mining equipment, we are undertaking a comprehensive upgrade of our Jiangxi Phase II modern factory. This project aims to create an integrated industrial base that combines R&D, intelligent manufacturing, and digital warehousing, fully embracing the principles of smart factory industry 4.0.

1. High-Wear-Resistant Alloy Steel Forging Center

Our new forging center focuses on the production of high-strength, wear-resistant alloy steel components. It has introduced internationally advanced rapid forging hydraulic press units and state-of-the-art heat treatment systems, ensuring precise control over material properties such as hardness, toughness, and wear resistance. Furthermore, the facility also enables the production of custom-engineered parts, reducing lead times and improving overall production flexibility.

2. Complex Carbosilicon Products Production Line

Our upgraded factory includes a dedicated production line for complex carbon-silicon components. This line possesses 48 advanced processing machines, allowing for precise shaping, cutting, and finishing. Therefore, our products can still provide reliable performance and durability under extreme mining conditions.

3. Intelligent Three-Dimensional Warehousing System

In our upgraded modern factory, we have also integrated a state-of-the-art intelligent warehouse system that utilizes 5G IoT technology for smart inventory management. This system incorporates automated material handling solutions, such as aisle stacker cranes and Automated Guided Vehicles (AGVs), to optimize logistics and minimize manual handling errors. Featuring real-time inventory tracking and predictive analytics, it significantly boosts operational efficiency and reduces downtime.

4. Automated Welding Intelligent Manufacturing Center

We have deployed fully automated flexible welding production lines that can be quickly adjusted to accommodate various production tasks. Digital twin technology empowers us to conduct virtual simulations and optimizations of the welding process, thereby reducing errors and improving efficiency in actual production. With advanced vision recognition systems, we can achieve real-time monitoring and precise control, promising the consistency and reliability of welding quality.

Conclusion

At Naipu, we uphold the "high-tech, high-quality" approach in our product development endeavors. Our modern factory is furnished with advanced technology and equipment and strictly adheres to standards of quality, safety, environmental protection, and innovation.

Moving forward, we plan to continuously invest in R&D and technological innovation, offering our global customers more efficient, reliable, and environmentally friendly products.

We cordially invite you to experience our products. We firmly believe they will add great value and offer distinct benefits to your projects. Get in touch with us now to find out how our solutions can be tailored to suit your demands.